COMPLETELY REAL TIME COMPUTER-CONTROLLED LAST TECHNOLOGY AUTOMATION SYSTEMS IN THE PHASE of

MOULDING AND CASTING

The manufacturing process in aluminium high pressure casting takes place in two stages. These stages are called melting and casting and every single component, carrying Torun signiture on it, is manufactured by the most professional hands with expertise in the most advanced technological facility.

  1. Melting section: The melting area in our factory is based on the most modern melting production principles. The melting capacity of this area which is consisting of a machine park that allows different alloy types to melt at the same time, is a total of 73 tons / day.

Measuring the quality of molten metal is an important step in this process. Density index control is designed to provide the molten raw material required for quality part manufacturing with a fully automatic degassing unit and multifunction temperature gauge.

  1. Casting Department: Electronically controlled aluminium high pressure casting machines are available in capacities from 640 tons to 1300 tons and are able to cast parts in the range of 80 grams up to 8 kilograms. All presses are controlled by electronic PLC Real Time and our facilities are equipped with a dosing furnace, automatic lubrication thermoregulation equipment, temperature controlled part cooling tanks, 6 axes part extraction and trim loading robots and trimming presses for each cell. All of this equipment work in a way that integrate themselves with a manufacturing cell.

TORUN DIE CASTING’s aim is to produce flexible, sustainable and high-quality solutions according to customer expectations. Therefore, we can make final touches on the finished materials in line with the demands of our customers. In order to increase the surface quality of automotive components upon requested, products can be sandblasted with OMSG sand blasting machine with safety measures in ATEX standards. Thus, we are able to provide the requested surface quality conditions in line with customer demands.

All stages from Manufacturing to Delivery:

Manufacturing Process I Torun Die Casting
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